Injection molding
ROI Time
2 Months
Price from

Three things to consider when automating injection moulding

Injection molding is a core manufacturing process in plastics production – fast, precise, and ideal for high volumes. However, manual steps often arise during part removal, post-processing, and further handling. These steps are time-consuming, error-prone, and costly. The solution: automation with robots. 

With the modular, cost-effective robotics solutions from igus and the RBTX marketplace, injection molding processes can be efficiently automated – from part handling to quality control. 

Three things to consider when automating injection moulding

Know the cycle time and timing of the injection moulding machine

The removal of the component must match the opening of the mould and the cycle time of the machine exactly. Robot solutions must therefore be synchronised and fast enough so as not to slow down the production flow.

Choose the right gripper technology

Injection moulded parts can be hot, sensitive or complex in shape. Choosing the right gripper – e. g. vacuum, parallel or mould gripper – is crucial for safe and damage-free removal.

Consider downstream processes

Removal is often followed by quality control, deburring, sorting or packaging. A well-designed automation solution takes these steps into account, thus saving additional manual work.

How to get started with automating your injection moulding application

Discover the keys to automating your injection moulding application by analyzing the process, comparing solutions, leveraging expert consulting, testing the setup, and ensuring smooth integration and training

1

Analyse the process

Which parts need to be removed? What are the cycle time, temperature and post-processing requirements?

2

Compare solutions

At RBTX.com, you will find tested complete solutions – including robots, grippers, controllers and accessories.

3

Take advantage of our consulting services

Our experts will help you select the right components – free of charge and independently of manufacturers.

4

Have it tested

With the RBTX testing service, you can have your application tested in advance – with real robots.

5

Integration & training

igus provides support during commissioning and offers practical training for your team.

RBTXpert Conclusion

Advantages of automation in injection moulding

Offers greater process reliability, lower scrap rates, reduced employee workload, continuous 24/7 production, and fast return on investment

Greater process reliability

Robots work precisely and with repeat accuracy – ideal for series production.

Reduced scrap rate

Consistent removal conditions reduce the risk of deformation or damage.

Reduced workload for employees

No hot parts, no monotonous manual work – greater safety and ergonomics.

24/7 production

Robots enable operation in a three-shift system or even unmanned overnight.

Fast amortisation

Thanks to lower personnel costs and higher efficiency, the investment often pays for itself after just a few months.

Get started, find your solution now!

FAQ

Frequently asked questions about injection moulding automation

What our clients & partners say about us

GSK
Exceptional communication throughout the process!
RBTX have been a valuable partner in the design, fabrication, and delivery of our custom robotic system. Throughout the process, they have maintained excellent communication and showed willingness to apply improvement as required. The installation and operator training of the final system was exemplary. We look forward to continuing our collaboration with RBTX on future projects.
Ekramul Ehite
LIHERO
High-quality all-in-one package
Igus LCA/RBTX provides us with a high-quality all-in-one package, which can be easily automated on the RBTX on request with automation components from economical manufacturers and tested before we order, which significantly reduces the risk of developing new products. At the same time, we can make an appointment for an online video expert consultation to provide us with application case references, which greatly increases our confidence in using RBTX.
HUANG KAI Product Manager
Grohe AG
RBTX has exceeded our expectations!
Before we ordered, our application was tested, which meant that we were absolutely sure that all the components would fit together. The variety of products meant that we ordered all the components for the application via RBTX, from the gripper to the camera. This saved us a huge amount of time!
Dennis Reile
J. Schmalz GmbH
Partner from the very beginning
We have been working with RBTX since the very beginning. In many customer projects, we have been able to jointly develop the optimum solution for a wide variety of automation projects. We are delighted to be part of RBTX and look forward to many more exciting customer projects.
Thomas Urban
Blue Sky Robot
Deep industry experience
From designing our solution to installation, RBTX was a true partner at every stage. Their automation team is extremely knowledgeable, and able to make product recommendations informed by their deep industry experience. Once our order arrived, our representative went above and beyond to guide us through the setup and installation process, saving us countless hours and dollars in troubleshooting. When we did hit a snag setting up the system, RBTX came onsite immediately and helped us fix it.
Tony DeHart
Xi’an Jiaotong University
Complex tasks solved in an easy-to-use way
With a focus on solving automation problems in an easy-to-use way, RBTX/LCA's integrated robotic system solutions developed specifically for education and training are ideal for students and engineers who are just getting started. At the same time, RBTX/LCA also provides an open-source robot control system to meet the diverse processing of experienced senior engineers when challenging various complex tasks.
Dr. Xu   Professor
AMT - The Association For Manufacturing Technology
Pain-free purchasing process for industrial procurement!
Thanks to RBTX, the retail-style purchasing process takes some of the pain out of industrial procurement! With igus and their Robot Control software, we managed to fit an industrial-grade collaborative robot into our small office space for research. The easy-to-use control system and high build quality were perfect for upgrading from hobbyist gear to industrial equipment on an accessible budget. The PC-based control, CAD model, and ROS support were game-changers for our data collection and simulations.
Stephen M. LaMarca
Tofflon Science and Technology Group Co., Ltd.
Fast, convenient and economical solutions
RBTX provides a convenient, fast and economical automation selection platform for those like us, which greatly saves our time and economic costs, and the expert services provided by RBTX provide us with a guarantee for stable and efficient automation solutions
TANG ZHIHAI Technical Manager
Hochschule Bochum, Bochum University of Applied Sciences
A real relief in everyday working life
I am absolutely delighted with the robots from Igus! The products impress with their high quality and excellent price-performance ratio. I find it particularly impressive how easy the robots are to put into operation - a real relief in everyday working life. I was also pleasantly surprised by the speed of delivery, so I was able to get started straight away without any long waiting times. Another highlight is the great support: Igus offers extensive help through numerous videos on YouTube and a detailed knowledge database in its own wiki. These resources make it easy to quickly find answers to questions and get the most out of the robots.
Clemens Faller
Dynamic Devices
Extensive portfolio with excellent customer care!
From Day 1, Igus and the RBTX team has been a pleasure to deal with. They listen well, are responsive and really do try to make accommodations for the customer. They have an extensive portfolio and we look forward to working with them to build next generation lab automation solutions.
Jeff Kent
AVIC Manufacturing Technology Institute
A reliable partner
Our customized automation solutions on RBTX are stable, efficient and highly complete, and in the long-term cooperation, RBTX has always been the most reliable and reliable solution and customization platform for our automation solutions.
HE ZHAOYAN Engineer
JOHANNES FRANZEN GMBH & CO. KG
Professionalism and expertise
The entire process, from gathering the requirements and conditions of our application to tailoring the solution to our needs, was characterised by professionalism and competence throughout. We are very pleased with this long-standing partnership.
Johannes Franzen jun.
FAIRINO
Easiest marketplace to deal with!
As a cobot company with in-house development of all core components, we are excited to join the RBTX platform. Partnering with RBTX enables us to provide high-quality robotic components, complete machines and systems to our customers in a wide range of industries. Fairino is willing to work with RBTX through RBTX's open robot mall platform to provide more convenience and possibilities for our partners and customers.
Hanyu
Voaige
RBTX helps Voaige build test facility in no time
RBTX's focus on low cost but effective automation has been an enabler for Voaige to build out our test facility for primary packaging of protein and produce. When we approached Igus, the process of picking the right delta robot and end effector was smooth, along with the strong post installation support provided. This allowed us to meet our tight timelines. We look forward to continuing building our relationship with Igus.
Vignesh Gouthaman
asCom Confection GmbH
Fast and competent Cobot advice
Excellent service. Quick and competent communication. We first ordered a UR3, now another UR10. The process was quick and uncomplicated.
Noah Weinrebe
Testia an Airbus company
Configurable scanner with high cost-effectiveness
We use igus xyz gantries and are satisfied with the high accuracy and very good quality. There is tech support that responds quickly to our requests. And the delivery time was met.
Jonas Niehaus