XXL Gantry Robot for Sheet Metal Blanks: Efficient Automation in Packaging Production

Metaprint AS Introduces Customized XXL Gantry Robots for Aerosol Packaging Production

Metaprint AS, a leading aerosol packaging manufacturer in Tallinn, Estonia, enhances production efficiency and reduces physical strain on employees with a custom XXL gantry robot by igus. This automation system replaces manual loading of printing machines with a precise, reliable solution tailored to their needs. Designed for heavy and sensitive materials, the robot features a 4700 x 2600 x 900 mm working area, a repeatability of ±0.5 mm, and the ability to position sheets weighing up to 25 kg with millimeter precision. The integrated feeding system uses movable suction grippers and a vacuum gripper, ensuring gentle handling at high cycle rates.

What is the Application?

The XXL gantry robot automates loading metal sheets into printing machines, improving workflows in industries focusing on heavy materials or repetitive production tasks.

What are the Advantages of the Solution?

Improved Ergonomics: Eliminates manual handling, reducing strain on workers.
Enhanced Process Security: Precise positioning increases production reliability.
Cost Efficiency: Saves up to 60% compared to conventional systems.

What are the Advantages of the Robot?

The igus XXL gantry robot excels at heavy-duty automation with:

Robust Design: Supports up to 25 kg, ensuring safe handling of materials.
Custom Integration: Configurable to meet specific production needs.
Maintenance-Free Motion: Utilizing drylin units and E2i energy chains for quiet operation.

Transforming Aerosol Packaging Processes with igus Gantry Robots

The igus XXL gantry robot revolutionizes Metaprint’s production lines by enhancing efficiency, improving workplace safety, and ensuring flexible resource use. With impressive precision, scalability, and cost savings, this system represents a forward-thinking automation solution for industries facing increasing demand and limited manual resources.